INFRASTRUCTURE

World-class
Manufacturing Setup

OVERVIEW

Engineered for
Large-scale Manufacturing

BTL EPC's manufacturing backbone comprises five integrated facilities across Kolkata, Durgapur and Kharagpur, supported by over 10,00,000 Sq. Ft. of manufacturing infrastructure, 600 skilled personnel and 100 engineers. Our facilities are equipped to manufacture critical equipment for bulk material handling, ash handling, coal chemical systems, underground mining, pressure vessels and heavy industrial applications.

Backed by advanced CNC machining, automated welding, heavy fabrication, precision testing and continuous investments in technology, we deliver high-quality products with greater execution control, faster turnaround and reliable performance for EPC projects across diverse industrial sectors.

Modernised Manufacturing Units

Manufacturing Infrastructure

Skilled Workforce

Fabrication Capacity

Advanced Equipment

State-of-the-art Equipment
For Best-in-class Performance

We deploy SCADA to monitor work orders, machine utilisation and process times.

AT SCALE

Our integrated manufacturing network delivers high-volume production across critical industrial equipment.

Rollers Per Year

Pulleys Per Year

Structural Fabrication Capacity Per Year

Engineering Structures Per Year

Ash Handling Equipment Per Year

Gearboxes Per Year

CAPABILITIES

Advanced Manufacturing Capabilities

Every stage of manufacturing is supported by specialised in-house infrastructure.

Roller Manufacturing

Roller Manufacturing

  • Automated pipe cutting
  • CNC boring
  • Roller welding
  • Hydraulic assembly
  • Water, dust & friction testing
  • Multi-tier painting system

Heavy Fabrication

Heavy Fabrication

  • Pressure vessels
  • Heat exchangers
  • Process columns
  • Structural fabrication
  • Engineering equipment

Pulley Manufacturing

Pulley Manufacturing

  • Shell rolling
  • Heavy-duty shaft machining
  • SAW & MIG welding
  • CNC machining
  • Shot blasting & painting

Underground Mining Equipment

Underground Mining Equipment

  • Drive heads
  • Gearboxes
  • Conveyor pulleys
  • Conveyor assemblies

Our Culture
of Continuous Improvement

  • 5S Workplace Management
  • Kaizen
  • Value Stream Mapping (VSM)
  • Poka-Yoke
  • Gemba Walks
  • Time & Motion Studies

Investing in
Future Capabilities

  • ₹15 crore invested during FY2025–26 in plant, machinery and factory infrastructure.
  • New CNC machining centres and automated manufacturing systems commissioned.
  • Expanded fabrication capacity through new factory sheds at Durgapur and Kharagpur.
  • Additional EOT cranes, shot blasting and painting facilities installed.
  • Automation introduced across pulley and roller manufacturing lines.
  • Continued investments planned to further strengthen manufacturing capabilities
SMART SAFETY

For Smarter EPC Solutions

Our future-ready HSE systems are designed for the safety and long-term well-being of people, projects, and the planet.

  1. Vision Zero 2025 Initiative

    Predictive analytics, IoT risk mapping, and AI-driven safety scoring to achieve zero harm.

  2. AI-Powered Safety Infrastructure

    • Safety kiosks with multilingual, interactive training modules
    • Wearable tech and biometric health monitoring
    • AR/VR training for high-risk tasks

  3. Real-Time Safety Systems

    • Mobile-based hazard reporting and digital toolbox talks
    • Heatwave and monsoon-linked safety protocols
    • HSE dashboards for management-level decision-making

  4. Certified Safety Talent & Training

    • Global certifications: NEBOSH, RLI, DGFASLI, IOSH
    • 100% First-Aid certified workforce
    • Behaviour-based safety tracking programs

  5. Recognised Performance Across Projects

    • Zero fatalities in high-risk zones
    • Over 90% LTIFR reduction in five years
SAFETY EXCELLENCE

Recognised for Safety Excellence

Proud to meet client-acknowledged benchmarks in safety across complex industrial and marine EPC projects.

Nagarnar Project

Commended for strict permit-to-work, real-time hazard reporting and behavioural safety protocols.

Parki NTPC Project

Recognised for marine safety drills and wind-speed-based stoppage systems (rare in EPC marine works).

Kalinganagar Project

Appreciated for swift rollout of AI Safety Kiosks and wearable trackers in brownfield conditions.

Sindri Project

Lauded for advanced gas detection and process safety in confined workspaces.

High-Tech Safety Workshops

Durgapur & Kharagpur factory units operationalised with AI-enabled systems for real-time compliance and low-risk environments.

100% First-Aid Certified Workforce

Achieved across all units, reaffirming our commitment to frontline safety readiness.

FACILITIES

Our Facilities

Our units combine advanced machining capability with disciplined process control to deliver reliable, precise outcomes across projects.

Dum Dum Unit I

5/1A Hungerford Street, Kolkata – 700017, West Bengal

Dum Dum Unit II

20B Abdul Hamid Street, Kolkata – 700069, West Bengal

Dum Dum Unit III

2, Jessore Rd, near Dum Dum, Airport, Dum Dum, Kolkata, North Dumdum, West Bengal 700028

Durgapur Unit

Plot No. C/2, DSP Industrial Estate, Durgapur – 713212, West Bengal

Kharagpur Unit

Kharagpur Industrial Park, West Bengal